EN-9934-3磁粉探伤标准

磁粉探伤标准:ISO EN 9934-3

部分3——检验设备

Contents 内容

Foreword前言.......................................................................................................................3

1 Scope范围 ......................................................................................................4

2 Normative references规定参考......................................................................................4

3 Safety requirements安全要求.............................................................................................4

4 Types of devices设备的类型..................................................................................4

4.1 Portable electromagnets (AC) 便携式的电磁体.............................................................4

4.2 Current generators电流发电器......................................................................................6

4.3 Magnetic benches 磁性长条......................................................................................8

4.4 Specialized testing systems特殊检验系统......................................................................10

5 UV-A sources.. UV-A 光源........................................................................................11

5.1 Generals一般..........................................................................................................11

5.2 Technical data技术参数..........................................................................11

5.3 Minimum requirements最小要求.......................................................................11

6 Detection media system检验介质系统....................................................................12

6.1 General一般........................................................................12

6.2 Technical data技术参数.................................................................12

6.3 Minimum requirements最小要求..................................................................12

7 Inspection booth 检验台.......................................................12

7.1 General.一般......................................................................................................12

7.2 Technical data技术参数........................................................................12

7.3 Minimum requirements最小要求..............................................................13

8 Demagnetization. 去磁.....................................................................13

8.1 General一般.....................................................................13

8.2 Technical data技术参数...........................................................13

8.3 Minimum requirements最小要求........................................................13

9 Measurements. 测量.............................................................................13

9.1 General 一般........................................................................13

9.2 Current measurement. 电流测量.......................................................................14

9.3 Magnetic field measurement. 磁性区域测量......................................................14

9.4 Visible light measurement可视光测量......................................................................14

9.5 UV-A irradiance measurement .. UV-A照射测量...................................15

9.6 Verification and calibration of instruments 仪器的证明和标定..........................................15 Bibliography 术语..........................................................................................

1 Scope

This European Standard describes three types of equipment for magnetic particle testing : 这个标准是对三种磁粉探伤设备类型的描述

portable or transportable equipment ; 便携式或可移动的设备

fixed installations ; 固定的设施

specialized testing systems for testing components on a continuous basis, comprising a series of processing

stations placed in sequence to form a process line. 专业的检测系统来检验一个连续基准上的元件,包括一系列处理的位置区域所形成的线性裂纹。

Equipment for magnetizing, demagnetizing, illumination, metering and monitoring are also described. 磁化, 除去磁性, 照明, 测量和监测设备也被描述。

This standard specifies the properties to be provided by the equipment supplier, minimum requirements for application and the method of measuring certain

parameters. 这个标准规定了设备供应商提供的性能,最小的应用要求和测量特定参量的方法。

Where appropriate, measuring and calibration requirements and in-service

checks are also specified. 在适当的地方,测量和定标要求和在职检查也都被专门规定。

2 Normative references基准参考

This European Standard incorporates by dated or undated reference, provisions from other publications.这个标准由发布的和未发布的由其他出版物提供的参考合并而成。 These normative references are cited at the appropriate places in the text and the publications are listed hereafter. 这些基准参考在家当的位置被引用和其出版物在随后被列举。For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. 对出版的参考,其随后的更改和修正在有在有修改和休整合并在里面时才适用于这个欧洲标准。For undated references the latest edition of the

publication referred to applies (including amendments). 对为标日期饿参考,最新的版本将是适用的(包括修订版)

EN 10084 Case hardening steels - Technical delivery conditions

EN 10084 –表面硬化钢交付的技术条件

EN ISO 3059:2001 Non-destructive testing - Penetrant testing and magnetic particle testing - Viewing conditions

EN ISO 3059:2001 无损探伤检验——渗透检验和磁粉探伤——观察条件(ISO 3059:2001)

EN ISO 9934-1:2001 Non-destructive testing - Magnetic particle testing - Part 1 : General rules (ISO 9934-1:2001)无损检验——磁粉探伤——部分一:一般要求 E EN ISO 9934-1:2001N 60529 Degrees of protection provides by enclosures (IP Code) (IEC 60529:1989)

EN ISO 9934-1:2001N 60529由封入物提供的保护等级

3 Safety requirements 技术要求

The equipment design shall take into account of all European, national and local regulations which include health, safety, electrical and environmental

requirements. 设备的设计应当服从欧洲,国家和当地的规定包括:健康、安全、电力和环境要求。

4 Types of devices 设备的类型

4.1 Portable electromagnets (AC1)) 便携式的电磁体

4.1.1 General 一般

Hand-held portable electromagnets (yokes) produce a magnetic field between the two poles. 手扶的便携式的电磁体(轭)在两个杆之间产生一个磁性区域。 (When testing according to EN ISO 9934-1, DC electromagnets should only be used if agreed at enquiry and order stages). (当按照EN ISO 9934-1进行试验时,DC电磁体只有在询问和定单阶段同意的情况下才可以应用。)Magnetization shall be determined by measuring the tangential field strength Ht at the centre of a line joining the centres of the pole faces of the electromagnet with pole extenders where used. 磁化应当被确定由测量带一个延长杆的电磁铁杆面的线性中心的切向应力。The electromagnet with a pole spacing s is placed on a steel plate as shown in Figure 1. 带一个杆间距的电磁铁被放置在一个钢板上如图一所示。The plate shall have the dimensions 钢板尺寸(500 25) mm x(250 13) mm x (10 0.5) mm and shall be of steel conforming to C 22 (EN 10084)..应当符合C 22 (EN 10084)。

Periodic functional checks may be carried out either by the method described above or by a lift test. 周期性功能检查可以通过以上描述的方法或通过一个推力试验实施。The electromagnet shall be capable of supporting a steel plate or rectangular bar conforming to C 22 (EN 10084) and having a minimum mass of 4,5 kg, with the magnet poles set at their recommended spacing.电磁铁应当可以支持一个钢板或 长方形台子符合C 22 (EN 10084)和有一个最小的质量

4.5KG、用一个磁性杆设置在它们推荐的空间。The major dimension

of the plate or bar shall be greater than the pole spacing s of the electromagnet 钢板和台子的主要尺寸应当大于磁铁的杆间距。

NOTE : To lift a steel plate with a mass of 4,5 kg requires a lifting force of 44 N. 重量为4.5KG的推力钢板要求一个44N的推力。

Dimensions in millimetres

尺寸(mm)

Key 关键词

MP Measuring point for the tangential field strength

MP:切向区域应力的测量点

s Pole spacing S:杆间距

1 Poles 1:杆

Figure 1 — Determination of the characteristics of portable electromagnets 图1:便携式的电磁体的特征的确定

4.1.2 Technical data 技术参数

The following data shall be provided by the equipment supplier:

以下数据应当由设备供应商提供:

recommended pole spacing (maximum and minimum pole spacing) (smax, smin); 推荐的杆间距(最大和最小杆间距)

cross sectional dimensions of the poles; 杆的横向截面尺寸

electrical supply (voltage, current and frequency);

电力供应(电压、电流和频率)

current wave forms available; 应用的电流波形

method of current control and effect on waveform (e.g. : thyristor);

电流控制方法和对信号波形的影响(例如:可控硅整流器)

duty cycle at maximum output (ratio of current 'ON' to 'Total' time expressed as a percentage); 在最大输出时的规定循环(当前的'开' 比率; 对'总' 时间被表示为百分比)

maximum current 'ON' time;最大电流'ON'的时间

tangential field strength Ht at smax and smin (following 4.1);

最大和最小的切向区域应力Ht(按照4.1)

overall dimensions of the equipment;

设备的综合尺寸

equipment mass, in kilograms;

设备重量:单位KG

specified electrical protection degree (IP) see EN 60529.

规定的电力保护登记见EN 60529.

4.1.3 Minimum requirements 最小要求

The following requirements shall be satisfied at an ambient temperature of 30 °C and at maximum output :

以下要求应当在四周温度30 °C和在最大输出时被满足:

duty cycle 10 % 规定循环

current 'ON' time 电流开时间 5 s

surface temperature of handle 手提的表面温度 40 °C

tangential field strength at smax (see 4.1) 最大的切向区域应力

2 kA/m (RMS)

lifting force (推举力)提升力44 N

4.1.4 Additional requirements 附加要求

The electromagnet shall be supplied with a power ON/OFF switch preferably mounted on the handle.电磁铁应当提供一个开/关开关,明确的展示在扶手上。

Generally electromagnets should be usable with one hand

一般电磁铁应当是一个手可以用的。

4.2 Current generators 电流发电器

Current generators are used to supply current for magnetizing equipment. 电流发电器是应用于为磁化设备提供电流。A current generator is characterized by the open circuit voltage U0, the short circuit current Ik and the rated current Ir

(RMS-values).一个电流发电器的特性通过开环电压U0,短路电流Ik和电流频率Ir确定。

The rated current Ir is defined as the maximum current for which the generator is rated at the duty cycle of 10 %

and for a current 'ON' time of 5 s if not otherwise specified.如果没有特殊的确定,电流频率Ir被定义为最大电流对发电器频率在10%的规定循环和一个电流开5S的时间。

The open circuit voltage U0 and the short circuit current Ik are derived from the load-characteristic of the generator

at maximum power (with any feed back controls disconnected). 开环电压U0和短路电流Ik 是从发电器的负载特性在最大动力(与任何反馈控制分开)时获得。The load line of the generator may be derived by

connecting two widely different loads, such as different lengths of cable, in turn to the generator. 发电器的线性载荷可以被获得通过联系两个宽广的不同载荷,例如不同长度的缆绳,反过来作用于发电器。For the first cable, the current I1 through the cable and voltage U1 across the output terminals are measured and plotted, to give point

P1 on Figure 2. 对第一个缆绳,通过其的电流I1和电压U1穿过输出终端被测量和收集,在表2上给出点P1。The process is repeated with a second load to give point P2. 过程被重复通过给出点P2用一个第二个载荷。The load line is constructed by

drawing a straight line between P1 and P2. The open circuit voltage U0 and short circuit current Ik are then given by

the intercepts on the axes, as shown in Figure 2.

装载线由得出修建一条直线在P1 和P2 之间。开放电路电压U0 和短路当前的Ik 然后被给截住在轴, 依照被显示在上图2 。

Key 关键词

P1, P2 Measuring points for determination of the load characteristics

P1,P2 对特性载荷的确定的测量点

Figure 2 — Load characteristics of the current generator

图2——电流发电器的特性载荷

4.2.1 Technical data 技术参数

The following data shall be provided by the equipment supplier:

以下数据应当由设备供应商提供:

open circuit voltage U0 (RMS); 开环电压

short circuit current Ik (RMS);短路电流

rated current Ir (RMS);电流频率

duty cycle at maximum output (if other than as specified in 4.2);

在最大输出时的规定循环(如果不同于4.2的规定)

maximum current 'ON' time (if other than specified in 4.2);

最大电流开的时间(如果不同于4.2的规定)

current wave forms available;应用的电流波形

method of current regulation and effect on waveform;

电流章程的方法和对信号波形的影响

working range and incremental setting steps;

工作范围和增加的设置步骤

method of constant current control if available;

可应用的恒定电流的控制方法

type of meter (digital, analog); 类型(数字式, 模式)

resolution and accuracy of current output meter;

电流输出的精密度和决议

electrical supply requirements at maximum current output (voltage, phases, frequency and current);

在最大电流输出时的电力供应要求(电压、阶段、频率和电流)

specified electrical protection degree (IP) see EN 60529;

规定电力的保护等级(见EN 60529)

overall dimensions of equipment; 设备的综合尺寸

equipment mass, in kilograms; 设备重量

type of demagnetization if available (see clause 8) .

可应用的去磁的类型(见语句)

4.2.2 Minimum requirements 最小要求

The following minimum requirements shall be satisfied at an ambient temperature of 30°C and at the rated current Ir :

以下要求应当在四周温度30 °C和在最大输出时被满足:

duty cycle: 10 % 规定循环

current 'ON' time: 5 s 电流“开”的时间

NOTE : High testing rates will require a higher duty cycle.

注意:高的试验频率需要一个高的固定循环

4.3 Magnetic benches 磁化长条

4.3.1 General 一般

Fixed installation benches may include facilities for current flow and magnetic flow techniques.

混合安装长条可以包括对电流流程和磁性流程技术的设施。

Magnetic flow may be achieved either by an electromagnetic yoke or a fixed coil (see EN ISO 9934-1). 磁性流动可以通过电磁式轭或固定的线圈(见EN ISO 9934-1)来获得。

The characteristics of the current generator are defined in 4.2.

电流发电器的特性在4.2中被定义。

When facilities for multidirectional magnetization are included, each circuit shall be independently controlled.

当包括多向磁化的设施时,每个环都应当被单独控制。

Magnetization shall be sufficient to achieve the required detection capability in all directions.

磁化应当是在所有方向上都获得充足的要求保护能力。

The characteristic of the electromagnetic yoke is the tangential field strength Ht measured, in kiloamperes per metre, at the midpoint of the length of a cylindrical bar conforming to C22 (EN 10084) of specified dimensions(length and diameter) appropriate to the acceptance range of the equipment. 电磁式轭的特性是被测量的切向应力,单位是KM/M,

在圆柱台子的长度的中间点上,符合C22 (EN 10084)规定的尺寸(长度和直径),恰当的对应设备的接受范围。

If the bench is to be used for magnetic flow testing of components longer than 1 m, or segments of the length are magnetized individually, the supplier shall define how magnetizing capability is determined.

如果被应用的长条作为磁性流动试验的元件长度超过1米,或长度上的段被单独的磁化,供应商应当定义确定磁化能力的多少。

This shall include a specification of the tangential field strength for a bar of

suitable length and diameter.这将包括一个专门的切向区域应力对一个适合长度和直径的台子。

4.3.2 Technical data 技术参数

The following data shall be provided by the equipment supplier:

以下设备应当由设备供应商提供:

types of magnetization available; 应用的磁化类型

current wave forms available; 应用的电流波形

method of current control and effect on waveform;

电流控制的方法和对波形的影响。

working range and incremental setting steps;

作用范围和增加的设置步骤

method of constant current control if available;

可应用的恒定电流的控制方法。

monitoring of magnetizing current(s);

磁性电流的监控。

magnetizing duration range; 磁化期间的范围

automated features; 自动化的特征

duty cycle at maximum output; 在最大输出时的规定循环。

maximum current 'ON' time (if other than specified in 4.2);

最大电流开的时间(如果不同与4.2的规定)

tangential field strength Ht (see 4.3); 切向区域应力

open circuit voltage U0 (RMS); 开环电压

short circuit current Ik (RMS);短路电流

rated current Ir (RMS);电流频率

cross sectional dimensions of poles; 杆子的横截面尺寸

maximum clamping length; 最大的夹紧长度

method of clamping; 夹紧的方法

compressed air pressure; 压缩的空气压力

maximum dimension between headstocks and bed;

头部和床体部分的最大尺寸

maximum test piece diameter;

最大试验片的直径

maximum mass of test piece (supported and unsupported);

最大的试验片的重量(支持和非支持的)

type of usable detection media (water-/ oil-based);

应用检验介质的类型(水或油)

schematic lay out of the equipment (current generator, control panel, location of the detection medium

reservoir);

设备的概要计划(电流发电器、控制板、检查介质库的位置)

type of meter (digital, analog); 类型(数字、模拟)

accuracy and resolution of meter; 准确性和决议

electrical supply requirements at maximum current output (voltage, phases, frequency and current);

在电流最大输出时的电力供应要求(电压,阶段、频率和电流)

overall dimensions of equipment; 设备的综合尺寸

equipment mass, in kilograms. 设备重量

characteristics of coils: 线圈的特性

number of turns; 开关的数量

maximum achievable ampere turns; 可获得的最大安培开关

length of the coil; 线圈的长度

internal diameter of the coil or length of sides if the coil is rectangular; 线圈的内部直径或如果线圈是长方形的,它的边长

field strength in the centre of the coil.线圈中心的区域应力

4.3.3 Minimum requirements 最小要求

The following minimum requirements shall be satisfied at a temperature of 30 °C: 以下要求应当在四周温度30 °C和在最大输出时被满足:

duty cycle at maximum output 10 %

在最大输出时的规定循环10 %

current 'ON' time 5 s

电流开的时间5 s

tangential field strength (see 4.3) 2 kA/m

切向区域应力(见 4.3) 2 kA/m

detection capability if required. 要求的检验能力

4.3.4 Additional requirements 附加要求

The equipment supplier shall verify the detection capability for a specified component.

4.4 Specialized testing systems

These systems are usually automated and designed for a special task. 这些系统通常是自动的和为一个特殊任务而设计的。

Complex components may require the use of multidirectional magnetization. 复杂的元件可以要求多向磁化。The number of circuits and the magnetizing values depend on the location and the directions of the discontinuities to be detected. 环路的数量和磁化能力依赖被检测不连续点的位置和方向。

Therefore in many cases the detection capability can be verified

only with test pieces having natural or artificial discontinuities in the relevant zones and directions.

因此在大多数情况下,检验能力可以通过有自然的或人工的在相关区域和方向上的不连续点的试验片来证实。

4.4.1 Technical data 技术参数

The following data shall be provided by the equipment supplier:

以下数据应当由设备供应商提供:

a) number and types of magnetizing circuits;

磁化电路的类型和数量

b) characteristics of the magnetizing circuits;

磁化电路的特性

c) current wave forms available; 应用的电流波形

d) method of current control and effect on waveform;

电流控制方法和对波形的影响

e) working range and incremental setting steps;

工作范围和增加设置步骤

f) method of constant current control if available;

可应用的恒定电流的控制方法

g) monitoring of the magnetizing current(s);

磁化电力的监测

h) system cycle time; 系统循环的时间

i) prewetting and wetting time; 湿润和重新湿润时间

j) magnetizing time; 磁化时间

k) postmagnetizing time; 磁化输送时间

l) type of meter (digital, analog); 类型(数字、模拟)

m) accuracy and resolution of meter; 准确性和决议

n) duty cycle at maximum output; 在最大输出时的规定循环

o) maximum current 'ON' time (if other than specified in 4.2);

最大电流开的时间(如果不同与4.2的规定)

p) electrical supply requirements at maximum current output (voltage, phases, frequency and current) ;

在电流最大输出时的电力供应要求(电压,阶段、频率和电流)

q) type of demagnetization; 去磁的类型

r) type of usable detection media (water-/oil-based);

应用的检验介质的类型(水——油)

s) schematic lay out of the equipment (current generator, control panel, location of the detection medium reservoir);

设备的概要计划(电流发电器、控制板、检查介质库的位置)

t) compressed air pressure; 压缩的空气压力

u) overall dimensions of equipment; 设备的综合尺寸

v) equipment mass, in kilograms. 设备的重量

4.4.2 Minimum requirements 最小要求

The following minimum requirements shall be satisfied at a temperature of 30 °C: 以下要求应当在四周温度30 °C和在最大输出时被满足:

to meet the agreed detection capability;

需要满足的被同意的检验能力

to meet the agreed cycle time; 需要满足的被同意的循环时间

independent control of each circuit. 每个电路的独立控制

5 UV-A sources UV-A光源

5.1 Generals 一般

UV-A sources shall be designed and used in accordance with EN ISO 3059. UV-A光源应当被设计和使用根据标准EN ISO 3059。

5.2 Technical data 技术参数

The following data shall be provided by the equipment supplier:

以下数据应当由设备供应商提供

a) surface temperature of the UV-A housing after 1 hour;

一小时以后UV-A房间的表面温度

b) type of cooling (e.g. heat exchanger); 冷却的类型(例如:热交换)

c) electrical supply requirements (voltage, phases, frequency and current); 电力供应要求(电压、阶段、频率和电流)

d) overall dimensions of equipment;设备的综合尺寸

e) equipment mass, in kilograms. 设备的重量

At a distance of 400 mm from the UV-A source at the stated voltage:

在规定的电压下,距离UV-A光源400mm的距离。

f) irradiated area (diameter or length x width measured at half of the maximum surface irradiance); 被照的区域(在最大光照表面一半测量的直径或长度X宽度) g) irradiance after 15 minutes operation; 操作15分钟后进行光照

h) irradiance after 200 hours continuous operation (typical value);

持续操作200小时后光照(典型能力)

i) illuminance after 15 minutes operation (see 9.3);

操作15分钟后的光照度

j) illuminance after 200 hours continuous operation (typical value).

持续操作200小时后的光照度(典型能力)

5.3 Minimum requirements 最小要求

The following minimum requirements shall be satisfied at a temperature of 30 °C : 以下要求应当在四周温度30 °C和在最大输出时被满足:

filter resistant against detection media splashes;

阻止检验介质飞溅的过滤器

hazard protection of handheld units when in parked position;

当停放时,扶手的危险保护装置

UV-A irradiance at 400 mm from the source 10 W/m2;

UV-A光照在距离光源10 W/m2 400mm的距离。

illuminance at 400 mm from the source 20 lx;

光照在距离光源20 lx 400的距离

surface temperature of handle 40 °C. 扶手的表面温度40 °C

6 Detection media system 检验介质系统

6.1 General 一般

Usually in magnetic benches and specialised testing systems the detection media circulates through the reservoir,

wetting units and the drain tray.

通常在磁性长条和专业测试系统,检验介质流动通过储存库,湿润单元和流失盒。

6.2 Technical data 技术参数

The following data shall be provided by the equipment supplier :

以下参数应当由设备供应商提供:

a) agitation method; 鼓动方法

b) material of the reservoir, wetting unit and drain tray;

储存库,湿润单元和流失盒的材料

c) protection against corrosion; 防止腐蚀的保护

d) type of usable detection media (water-/oil-based);

应用的检验介质的类型(水-油)

e) delivery rate of the system; 系统的交付频率

f) volume of the reservoir; 储存库的容量

g) electrical supply requirements of the pump, if separate from the equipment;如果和设备是分开的,灯的电力供应要求

h) manual/automated wetting; 人工/自动湿润

i) fixed/movable wetting unit; 固定/移动湿润系统

j) hand hose. 手动软管

6.3 Minimum requirements 最小要求

The following minimum requirements shall be satisfied :

以下最小要求应当被满足

corrosion resistant material for the detection media circuit;

为检验介质循环的抗腐蚀性材料

regulation of the delivery rate. 交付频率的调节

7 Inspection booth 检验台

7.1 General 一般

When using fluorescent detection media, inspection shall be carried out in low ambient visible light to ensure good

contrast between discontinuity indications and background (see EN ISO 3059).当适应荧光检验介质时,检验应当在低的四周光下实施以确保不连续征兆和背景之间的更好的对照。

For this purpose an inspection booth is required which may be integral with the magnetizing equipment (bench) or

it may be a separate free standing enclosure.为这种目的,一个检验台被要求和磁化设备一样不可缺少的或它可以是一个独立的自由站立封入物。

7.2 Technical data 技术参数

The following data shall be provided by the equipment supplier :

以下数据应当由设备供应商提供

a) visible light in absence of UV-A radiation;没有UV-A辐射的可见光

b) class of flammability; 燃烧的等级

c) construction materials; 建造的材料

d) type of ventilation; 通气的类型

e) dimensions and access(es).尺寸和接入

7.3 Minimum requirements 最小要求

The following minimum requirements shall be satisfied :

以下最小要求应当被满足:

visible light

flame retardant material; 阻止燃烧的材料

no glare from visible and/or UV-A radiation within operators field of vision.没有照耀从可视的和/或UV-A辐射在操作者可视的区域

8 Demagnetization 去磁

8.1 General 一般

Facilities for demagnetization may be included in the magnetizing equipment or, demagnetizing may be carried out

using a separate equipment. 磁化设备里可以包括去磁设施,或去磁可以使用一个单独的设备来实施。

If viewing for indications is carried out after demagnetization, indications shall be preserved by a suitable method.

如果观察征兆在去磁后实施,征兆应当由一个合适的方法保存

8.2 Technical data 技术参数

The following data shall be provided by the equipment supplier :

以下数据应当由设备供应商提供

a) method(s) of demagnetization; 去磁的方法

b) type of current regulation; 决议电流的类型

c) field strength (at the centre of the empty demagnetizing coil if applicable);区域应力(如果有可能在空的去磁线圈的中心)

d) residual field for a specified component;

对一个指定元件的残余区域

e) electrical supply requirements at maximum current output (voltage, phases, frequency and current) if separate

from the general equipment; 如果不同与一般设备,在电流输出最大时的电力供应要求。

f) overall dimensions of equipment if separate from the general equipment; 如果独立与一般设备,设备的综合尺寸。

g) equipment mass, in kilograms, if separate from the general equipment.如果独立与一般设备,设备的重量

8.3 Minimum requirements 最小要求

The equipment shall be capable of demagnetizing to a specified level (typically 0.4 to 1.0 kA/m) unless otherwise agreed;

设备应当有去磁能力达到一个特殊的水平 (典型的0.4 to 1.0 kA/m)

,除非另外得到同意

9 Measurements 测量

9.1 General 一般

In connection with this standard, measurements are required for :

联系到这个标准,测量要求为:

determination of the equipment characteristics;

设备特征的确定

checking inspection parameters.

检验参量的审核。

All electric and magnetic values should be specified and measured in RMS values (true). 所有电子和磁性能力应当被规定和测量在RMS

For unidirectional

waveforms the RMS-measurement shall take into account the DC-component. 对单向信号波形RMS测量应当考虑到DC-元件。

If a RMS-measurement is not

possible, the measurement method of values shall be declared.

如果不可能进行RMS-测量,性能的测量方法应当被明确。

9.2 Current measurement电流的测量

AC (sinusoidal wave form) can be measured with clamp meters (measuring error

general multipurpose voltage meters (measuring error

AC (正弦波浪形式) 可被测量以夹紧米(测量的错误

For measuring phased currents, a meter with a

crest factor > 6 (ratio peak value to RMS-value) shall be used.

对测量阶段电压,一个波峰因素> 6(比率高峰值对RMS 值)的类型米应当被应用。

9.3 Magnetic field measurement 磁化区域测量

Magnetization may be determined by measuring the tangential field strength using a Hall probe. 磁性可以被确定通过使用一个霍尔探针测量切向区域应力。 To obtain the

required field strength, three factors should be considered, depending on the method of magnetization and the

location of the measurement

要获得要求的区域应力,三个方面应当被考虑,基于磁化的方法和测量位置。 a) Orientation of the field-sensitive element 区域敏感元素的定向。

The plane of the field sensitive element should be kept normal to the surface.区域敏感元素的平面应当和表面保持正常。

If a normal field component

exists, a tilt may introduce a substantial error.如果一个正常的区域元件存在,一个斜度可以产生一个固定的错误。

b) Surface proximity of the field-sensitive element

区域敏感元素的近距离表面。

If the field varies strongly with height above the surface, it may be necessary to make two measurements at

different heights to deduce the value at the surface.

如果区域随表面上的高度进行变化,就必须在不同的高度进行两次测量来来推断表面上的值。

c) Direction of the magnetic field 磁化区域的方向。

To determine the direction and magnitude of the field, the probe shall be rotated to give the maximum reading. 要确定方向和这个区域的大小,探针将被转动以读

出最大值。

9.3.1 Technical data 技术参数

The following data shall be provided by the supplier :

以下数据应当由设备供应商提供:

a) measured value; 测量值

b) type and dimensions of the probe; 探针的类型和尺寸

c) distance of the sensor from the probe surface;

传感器和探针表面之间的距离

d) geometry of the sensing element;

传感元素的几何尺寸

e) type of instrument; 仪器的类型

f) dimensions of the instrument; 仪器的尺寸

g) electrical supply (battery, mains).电力供应(电池, 主要)

9.3.2 Minimum requirements 最小要求

The following minimum requirement shall be satisfied:

以下最小要求应当被满足

measurement accuracy better than 10 %.

测量准确度好于10 %

9.4 Visible light measurement 可视光测量

See EN ISO 3059:2001. 见标准EN ISO 3059:2001

When measuring the visible light from UV sources, the luxmeter shall be insensitive to UV and infrared radiation.

当从UV光源测量可视光时,光度计应当是对红外和紫外辐射没有影响。 Appropriate filters shall be incorporated. 适当的过滤器应当被合并。

9.5 UV-A irradiance measurement UV-A光照度测量

See EN ISO 3059:2001. 见标准EN ISO 3059:2001

9.6 Verification and calibration of instruments

仪器的证明和标定。

The verification and calibration procedures for instruments shall be carried out so that during the calibration interval

the measuring error remains within limits given in this standard.

对仪器的证明和标定过程应当被实施以至于在标定间隔期间,测量错误保持在这个标准给出的限制之内。

This shall be done, following the recommendations

of the manufacturer of the instrument and in accordance with the quality assurance system of the user.

应当这样做, 遵照仪器制造商的推荐和与用户的质量管理系统符合。

Bibliography 参考书目

磁粉探伤标准:ISO EN 9934-3

部分3——检验设备

Contents 内容

Foreword前言.......................................................................................................................3

1 Scope范围 ......................................................................................................4

2 Normative references规定参考......................................................................................4

3 Safety requirements安全要求.............................................................................................4

4 Types of devices设备的类型..................................................................................4

4.1 Portable electromagnets (AC) 便携式的电磁体.............................................................4

4.2 Current generators电流发电器......................................................................................6

4.3 Magnetic benches 磁性长条......................................................................................8

4.4 Specialized testing systems特殊检验系统......................................................................10

5 UV-A sources.. UV-A 光源........................................................................................11

5.1 Generals一般..........................................................................................................11

5.2 Technical data技术参数..........................................................................11

5.3 Minimum requirements最小要求.......................................................................11

6 Detection media system检验介质系统....................................................................12

6.1 General一般........................................................................12

6.2 Technical data技术参数.................................................................12

6.3 Minimum requirements最小要求..................................................................12

7 Inspection booth 检验台.......................................................12

7.1 General.一般......................................................................................................12

7.2 Technical data技术参数........................................................................12

7.3 Minimum requirements最小要求..............................................................13

8 Demagnetization. 去磁.....................................................................13

8.1 General一般.....................................................................13

8.2 Technical data技术参数...........................................................13

8.3 Minimum requirements最小要求........................................................13

9 Measurements. 测量.............................................................................13

9.1 General 一般........................................................................13

9.2 Current measurement. 电流测量.......................................................................14

9.3 Magnetic field measurement. 磁性区域测量......................................................14

9.4 Visible light measurement可视光测量......................................................................14

9.5 UV-A irradiance measurement .. UV-A照射测量...................................15

9.6 Verification and calibration of instruments 仪器的证明和标定..........................................15 Bibliography 术语..........................................................................................

1 Scope

This European Standard describes three types of equipment for magnetic particle testing : 这个标准是对三种磁粉探伤设备类型的描述

portable or transportable equipment ; 便携式或可移动的设备

fixed installations ; 固定的设施

specialized testing systems for testing components on a continuous basis, comprising a series of processing

stations placed in sequence to form a process line. 专业的检测系统来检验一个连续基准上的元件,包括一系列处理的位置区域所形成的线性裂纹。

Equipment for magnetizing, demagnetizing, illumination, metering and monitoring are also described. 磁化, 除去磁性, 照明, 测量和监测设备也被描述。

This standard specifies the properties to be provided by the equipment supplier, minimum requirements for application and the method of measuring certain

parameters. 这个标准规定了设备供应商提供的性能,最小的应用要求和测量特定参量的方法。

Where appropriate, measuring and calibration requirements and in-service

checks are also specified. 在适当的地方,测量和定标要求和在职检查也都被专门规定。

2 Normative references基准参考

This European Standard incorporates by dated or undated reference, provisions from other publications.这个标准由发布的和未发布的由其他出版物提供的参考合并而成。 These normative references are cited at the appropriate places in the text and the publications are listed hereafter. 这些基准参考在家当的位置被引用和其出版物在随后被列举。For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. 对出版的参考,其随后的更改和修正在有在有修改和休整合并在里面时才适用于这个欧洲标准。For undated references the latest edition of the

publication referred to applies (including amendments). 对为标日期饿参考,最新的版本将是适用的(包括修订版)

EN 10084 Case hardening steels - Technical delivery conditions

EN 10084 –表面硬化钢交付的技术条件

EN ISO 3059:2001 Non-destructive testing - Penetrant testing and magnetic particle testing - Viewing conditions

EN ISO 3059:2001 无损探伤检验——渗透检验和磁粉探伤——观察条件(ISO 3059:2001)

EN ISO 9934-1:2001 Non-destructive testing - Magnetic particle testing - Part 1 : General rules (ISO 9934-1:2001)无损检验——磁粉探伤——部分一:一般要求 E EN ISO 9934-1:2001N 60529 Degrees of protection provides by enclosures (IP Code) (IEC 60529:1989)

EN ISO 9934-1:2001N 60529由封入物提供的保护等级

3 Safety requirements 技术要求

The equipment design shall take into account of all European, national and local regulations which include health, safety, electrical and environmental

requirements. 设备的设计应当服从欧洲,国家和当地的规定包括:健康、安全、电力和环境要求。

4 Types of devices 设备的类型

4.1 Portable electromagnets (AC1)) 便携式的电磁体

4.1.1 General 一般

Hand-held portable electromagnets (yokes) produce a magnetic field between the two poles. 手扶的便携式的电磁体(轭)在两个杆之间产生一个磁性区域。 (When testing according to EN ISO 9934-1, DC electromagnets should only be used if agreed at enquiry and order stages). (当按照EN ISO 9934-1进行试验时,DC电磁体只有在询问和定单阶段同意的情况下才可以应用。)Magnetization shall be determined by measuring the tangential field strength Ht at the centre of a line joining the centres of the pole faces of the electromagnet with pole extenders where used. 磁化应当被确定由测量带一个延长杆的电磁铁杆面的线性中心的切向应力。The electromagnet with a pole spacing s is placed on a steel plate as shown in Figure 1. 带一个杆间距的电磁铁被放置在一个钢板上如图一所示。The plate shall have the dimensions 钢板尺寸(500 25) mm x(250 13) mm x (10 0.5) mm and shall be of steel conforming to C 22 (EN 10084)..应当符合C 22 (EN 10084)。

Periodic functional checks may be carried out either by the method described above or by a lift test. 周期性功能检查可以通过以上描述的方法或通过一个推力试验实施。The electromagnet shall be capable of supporting a steel plate or rectangular bar conforming to C 22 (EN 10084) and having a minimum mass of 4,5 kg, with the magnet poles set at their recommended spacing.电磁铁应当可以支持一个钢板或 长方形台子符合C 22 (EN 10084)和有一个最小的质量

4.5KG、用一个磁性杆设置在它们推荐的空间。The major dimension

of the plate or bar shall be greater than the pole spacing s of the electromagnet 钢板和台子的主要尺寸应当大于磁铁的杆间距。

NOTE : To lift a steel plate with a mass of 4,5 kg requires a lifting force of 44 N. 重量为4.5KG的推力钢板要求一个44N的推力。

Dimensions in millimetres

尺寸(mm)

Key 关键词

MP Measuring point for the tangential field strength

MP:切向区域应力的测量点

s Pole spacing S:杆间距

1 Poles 1:杆

Figure 1 — Determination of the characteristics of portable electromagnets 图1:便携式的电磁体的特征的确定

4.1.2 Technical data 技术参数

The following data shall be provided by the equipment supplier:

以下数据应当由设备供应商提供:

recommended pole spacing (maximum and minimum pole spacing) (smax, smin); 推荐的杆间距(最大和最小杆间距)

cross sectional dimensions of the poles; 杆的横向截面尺寸

electrical supply (voltage, current and frequency);

电力供应(电压、电流和频率)

current wave forms available; 应用的电流波形

method of current control and effect on waveform (e.g. : thyristor);

电流控制方法和对信号波形的影响(例如:可控硅整流器)

duty cycle at maximum output (ratio of current 'ON' to 'Total' time expressed as a percentage); 在最大输出时的规定循环(当前的'开' 比率; 对'总' 时间被表示为百分比)

maximum current 'ON' time;最大电流'ON'的时间

tangential field strength Ht at smax and smin (following 4.1);

最大和最小的切向区域应力Ht(按照4.1)

overall dimensions of the equipment;

设备的综合尺寸

equipment mass, in kilograms;

设备重量:单位KG

specified electrical protection degree (IP) see EN 60529.

规定的电力保护登记见EN 60529.

4.1.3 Minimum requirements 最小要求

The following requirements shall be satisfied at an ambient temperature of 30 °C and at maximum output :

以下要求应当在四周温度30 °C和在最大输出时被满足:

duty cycle 10 % 规定循环

current 'ON' time 电流开时间 5 s

surface temperature of handle 手提的表面温度 40 °C

tangential field strength at smax (see 4.1) 最大的切向区域应力

2 kA/m (RMS)

lifting force (推举力)提升力44 N

4.1.4 Additional requirements 附加要求

The electromagnet shall be supplied with a power ON/OFF switch preferably mounted on the handle.电磁铁应当提供一个开/关开关,明确的展示在扶手上。

Generally electromagnets should be usable with one hand

一般电磁铁应当是一个手可以用的。

4.2 Current generators 电流发电器

Current generators are used to supply current for magnetizing equipment. 电流发电器是应用于为磁化设备提供电流。A current generator is characterized by the open circuit voltage U0, the short circuit current Ik and the rated current Ir

(RMS-values).一个电流发电器的特性通过开环电压U0,短路电流Ik和电流频率Ir确定。

The rated current Ir is defined as the maximum current for which the generator is rated at the duty cycle of 10 %

and for a current 'ON' time of 5 s if not otherwise specified.如果没有特殊的确定,电流频率Ir被定义为最大电流对发电器频率在10%的规定循环和一个电流开5S的时间。

The open circuit voltage U0 and the short circuit current Ik are derived from the load-characteristic of the generator

at maximum power (with any feed back controls disconnected). 开环电压U0和短路电流Ik 是从发电器的负载特性在最大动力(与任何反馈控制分开)时获得。The load line of the generator may be derived by

connecting two widely different loads, such as different lengths of cable, in turn to the generator. 发电器的线性载荷可以被获得通过联系两个宽广的不同载荷,例如不同长度的缆绳,反过来作用于发电器。For the first cable, the current I1 through the cable and voltage U1 across the output terminals are measured and plotted, to give point

P1 on Figure 2. 对第一个缆绳,通过其的电流I1和电压U1穿过输出终端被测量和收集,在表2上给出点P1。The process is repeated with a second load to give point P2. 过程被重复通过给出点P2用一个第二个载荷。The load line is constructed by

drawing a straight line between P1 and P2. The open circuit voltage U0 and short circuit current Ik are then given by

the intercepts on the axes, as shown in Figure 2.

装载线由得出修建一条直线在P1 和P2 之间。开放电路电压U0 和短路当前的Ik 然后被给截住在轴, 依照被显示在上图2 。

Key 关键词

P1, P2 Measuring points for determination of the load characteristics

P1,P2 对特性载荷的确定的测量点

Figure 2 — Load characteristics of the current generator

图2——电流发电器的特性载荷

4.2.1 Technical data 技术参数

The following data shall be provided by the equipment supplier:

以下数据应当由设备供应商提供:

open circuit voltage U0 (RMS); 开环电压

short circuit current Ik (RMS);短路电流

rated current Ir (RMS);电流频率

duty cycle at maximum output (if other than as specified in 4.2);

在最大输出时的规定循环(如果不同于4.2的规定)

maximum current 'ON' time (if other than specified in 4.2);

最大电流开的时间(如果不同于4.2的规定)

current wave forms available;应用的电流波形

method of current regulation and effect on waveform;

电流章程的方法和对信号波形的影响

working range and incremental setting steps;

工作范围和增加的设置步骤

method of constant current control if available;

可应用的恒定电流的控制方法

type of meter (digital, analog); 类型(数字式, 模式)

resolution and accuracy of current output meter;

电流输出的精密度和决议

electrical supply requirements at maximum current output (voltage, phases, frequency and current);

在最大电流输出时的电力供应要求(电压、阶段、频率和电流)

specified electrical protection degree (IP) see EN 60529;

规定电力的保护等级(见EN 60529)

overall dimensions of equipment; 设备的综合尺寸

equipment mass, in kilograms; 设备重量

type of demagnetization if available (see clause 8) .

可应用的去磁的类型(见语句)

4.2.2 Minimum requirements 最小要求

The following minimum requirements shall be satisfied at an ambient temperature of 30°C and at the rated current Ir :

以下要求应当在四周温度30 °C和在最大输出时被满足:

duty cycle: 10 % 规定循环

current 'ON' time: 5 s 电流“开”的时间

NOTE : High testing rates will require a higher duty cycle.

注意:高的试验频率需要一个高的固定循环

4.3 Magnetic benches 磁化长条

4.3.1 General 一般

Fixed installation benches may include facilities for current flow and magnetic flow techniques.

混合安装长条可以包括对电流流程和磁性流程技术的设施。

Magnetic flow may be achieved either by an electromagnetic yoke or a fixed coil (see EN ISO 9934-1). 磁性流动可以通过电磁式轭或固定的线圈(见EN ISO 9934-1)来获得。

The characteristics of the current generator are defined in 4.2.

电流发电器的特性在4.2中被定义。

When facilities for multidirectional magnetization are included, each circuit shall be independently controlled.

当包括多向磁化的设施时,每个环都应当被单独控制。

Magnetization shall be sufficient to achieve the required detection capability in all directions.

磁化应当是在所有方向上都获得充足的要求保护能力。

The characteristic of the electromagnetic yoke is the tangential field strength Ht measured, in kiloamperes per metre, at the midpoint of the length of a cylindrical bar conforming to C22 (EN 10084) of specified dimensions(length and diameter) appropriate to the acceptance range of the equipment. 电磁式轭的特性是被测量的切向应力,单位是KM/M,

在圆柱台子的长度的中间点上,符合C22 (EN 10084)规定的尺寸(长度和直径),恰当的对应设备的接受范围。

If the bench is to be used for magnetic flow testing of components longer than 1 m, or segments of the length are magnetized individually, the supplier shall define how magnetizing capability is determined.

如果被应用的长条作为磁性流动试验的元件长度超过1米,或长度上的段被单独的磁化,供应商应当定义确定磁化能力的多少。

This shall include a specification of the tangential field strength for a bar of

suitable length and diameter.这将包括一个专门的切向区域应力对一个适合长度和直径的台子。

4.3.2 Technical data 技术参数

The following data shall be provided by the equipment supplier:

以下设备应当由设备供应商提供:

types of magnetization available; 应用的磁化类型

current wave forms available; 应用的电流波形

method of current control and effect on waveform;

电流控制的方法和对波形的影响。

working range and incremental setting steps;

作用范围和增加的设置步骤

method of constant current control if available;

可应用的恒定电流的控制方法。

monitoring of magnetizing current(s);

磁性电流的监控。

magnetizing duration range; 磁化期间的范围

automated features; 自动化的特征

duty cycle at maximum output; 在最大输出时的规定循环。

maximum current 'ON' time (if other than specified in 4.2);

最大电流开的时间(如果不同与4.2的规定)

tangential field strength Ht (see 4.3); 切向区域应力

open circuit voltage U0 (RMS); 开环电压

short circuit current Ik (RMS);短路电流

rated current Ir (RMS);电流频率

cross sectional dimensions of poles; 杆子的横截面尺寸

maximum clamping length; 最大的夹紧长度

method of clamping; 夹紧的方法

compressed air pressure; 压缩的空气压力

maximum dimension between headstocks and bed;

头部和床体部分的最大尺寸

maximum test piece diameter;

最大试验片的直径

maximum mass of test piece (supported and unsupported);

最大的试验片的重量(支持和非支持的)

type of usable detection media (water-/ oil-based);

应用检验介质的类型(水或油)

schematic lay out of the equipment (current generator, control panel, location of the detection medium

reservoir);

设备的概要计划(电流发电器、控制板、检查介质库的位置)

type of meter (digital, analog); 类型(数字、模拟)

accuracy and resolution of meter; 准确性和决议

electrical supply requirements at maximum current output (voltage, phases, frequency and current);

在电流最大输出时的电力供应要求(电压,阶段、频率和电流)

overall dimensions of equipment; 设备的综合尺寸

equipment mass, in kilograms. 设备重量

characteristics of coils: 线圈的特性

number of turns; 开关的数量

maximum achievable ampere turns; 可获得的最大安培开关

length of the coil; 线圈的长度

internal diameter of the coil or length of sides if the coil is rectangular; 线圈的内部直径或如果线圈是长方形的,它的边长

field strength in the centre of the coil.线圈中心的区域应力

4.3.3 Minimum requirements 最小要求

The following minimum requirements shall be satisfied at a temperature of 30 °C: 以下要求应当在四周温度30 °C和在最大输出时被满足:

duty cycle at maximum output 10 %

在最大输出时的规定循环10 %

current 'ON' time 5 s

电流开的时间5 s

tangential field strength (see 4.3) 2 kA/m

切向区域应力(见 4.3) 2 kA/m

detection capability if required. 要求的检验能力

4.3.4 Additional requirements 附加要求

The equipment supplier shall verify the detection capability for a specified component.

4.4 Specialized testing systems

These systems are usually automated and designed for a special task. 这些系统通常是自动的和为一个特殊任务而设计的。

Complex components may require the use of multidirectional magnetization. 复杂的元件可以要求多向磁化。The number of circuits and the magnetizing values depend on the location and the directions of the discontinuities to be detected. 环路的数量和磁化能力依赖被检测不连续点的位置和方向。

Therefore in many cases the detection capability can be verified

only with test pieces having natural or artificial discontinuities in the relevant zones and directions.

因此在大多数情况下,检验能力可以通过有自然的或人工的在相关区域和方向上的不连续点的试验片来证实。

4.4.1 Technical data 技术参数

The following data shall be provided by the equipment supplier:

以下数据应当由设备供应商提供:

a) number and types of magnetizing circuits;

磁化电路的类型和数量

b) characteristics of the magnetizing circuits;

磁化电路的特性

c) current wave forms available; 应用的电流波形

d) method of current control and effect on waveform;

电流控制方法和对波形的影响

e) working range and incremental setting steps;

工作范围和增加设置步骤

f) method of constant current control if available;

可应用的恒定电流的控制方法

g) monitoring of the magnetizing current(s);

磁化电力的监测

h) system cycle time; 系统循环的时间

i) prewetting and wetting time; 湿润和重新湿润时间

j) magnetizing time; 磁化时间

k) postmagnetizing time; 磁化输送时间

l) type of meter (digital, analog); 类型(数字、模拟)

m) accuracy and resolution of meter; 准确性和决议

n) duty cycle at maximum output; 在最大输出时的规定循环

o) maximum current 'ON' time (if other than specified in 4.2);

最大电流开的时间(如果不同与4.2的规定)

p) electrical supply requirements at maximum current output (voltage, phases, frequency and current) ;

在电流最大输出时的电力供应要求(电压,阶段、频率和电流)

q) type of demagnetization; 去磁的类型

r) type of usable detection media (water-/oil-based);

应用的检验介质的类型(水——油)

s) schematic lay out of the equipment (current generator, control panel, location of the detection medium reservoir);

设备的概要计划(电流发电器、控制板、检查介质库的位置)

t) compressed air pressure; 压缩的空气压力

u) overall dimensions of equipment; 设备的综合尺寸

v) equipment mass, in kilograms. 设备的重量

4.4.2 Minimum requirements 最小要求

The following minimum requirements shall be satisfied at a temperature of 30 °C: 以下要求应当在四周温度30 °C和在最大输出时被满足:

to meet the agreed detection capability;

需要满足的被同意的检验能力

to meet the agreed cycle time; 需要满足的被同意的循环时间

independent control of each circuit. 每个电路的独立控制

5 UV-A sources UV-A光源

5.1 Generals 一般

UV-A sources shall be designed and used in accordance with EN ISO 3059. UV-A光源应当被设计和使用根据标准EN ISO 3059。

5.2 Technical data 技术参数

The following data shall be provided by the equipment supplier:

以下数据应当由设备供应商提供

a) surface temperature of the UV-A housing after 1 hour;

一小时以后UV-A房间的表面温度

b) type of cooling (e.g. heat exchanger); 冷却的类型(例如:热交换)

c) electrical supply requirements (voltage, phases, frequency and current); 电力供应要求(电压、阶段、频率和电流)

d) overall dimensions of equipment;设备的综合尺寸

e) equipment mass, in kilograms. 设备的重量

At a distance of 400 mm from the UV-A source at the stated voltage:

在规定的电压下,距离UV-A光源400mm的距离。

f) irradiated area (diameter or length x width measured at half of the maximum surface irradiance); 被照的区域(在最大光照表面一半测量的直径或长度X宽度) g) irradiance after 15 minutes operation; 操作15分钟后进行光照

h) irradiance after 200 hours continuous operation (typical value);

持续操作200小时后光照(典型能力)

i) illuminance after 15 minutes operation (see 9.3);

操作15分钟后的光照度

j) illuminance after 200 hours continuous operation (typical value).

持续操作200小时后的光照度(典型能力)

5.3 Minimum requirements 最小要求

The following minimum requirements shall be satisfied at a temperature of 30 °C : 以下要求应当在四周温度30 °C和在最大输出时被满足:

filter resistant against detection media splashes;

阻止检验介质飞溅的过滤器

hazard protection of handheld units when in parked position;

当停放时,扶手的危险保护装置

UV-A irradiance at 400 mm from the source 10 W/m2;

UV-A光照在距离光源10 W/m2 400mm的距离。

illuminance at 400 mm from the source 20 lx;

光照在距离光源20 lx 400的距离

surface temperature of handle 40 °C. 扶手的表面温度40 °C

6 Detection media system 检验介质系统

6.1 General 一般

Usually in magnetic benches and specialised testing systems the detection media circulates through the reservoir,

wetting units and the drain tray.

通常在磁性长条和专业测试系统,检验介质流动通过储存库,湿润单元和流失盒。

6.2 Technical data 技术参数

The following data shall be provided by the equipment supplier :

以下参数应当由设备供应商提供:

a) agitation method; 鼓动方法

b) material of the reservoir, wetting unit and drain tray;

储存库,湿润单元和流失盒的材料

c) protection against corrosion; 防止腐蚀的保护

d) type of usable detection media (water-/oil-based);

应用的检验介质的类型(水-油)

e) delivery rate of the system; 系统的交付频率

f) volume of the reservoir; 储存库的容量

g) electrical supply requirements of the pump, if separate from the equipment;如果和设备是分开的,灯的电力供应要求

h) manual/automated wetting; 人工/自动湿润

i) fixed/movable wetting unit; 固定/移动湿润系统

j) hand hose. 手动软管

6.3 Minimum requirements 最小要求

The following minimum requirements shall be satisfied :

以下最小要求应当被满足

corrosion resistant material for the detection media circuit;

为检验介质循环的抗腐蚀性材料

regulation of the delivery rate. 交付频率的调节

7 Inspection booth 检验台

7.1 General 一般

When using fluorescent detection media, inspection shall be carried out in low ambient visible light to ensure good

contrast between discontinuity indications and background (see EN ISO 3059).当适应荧光检验介质时,检验应当在低的四周光下实施以确保不连续征兆和背景之间的更好的对照。

For this purpose an inspection booth is required which may be integral with the magnetizing equipment (bench) or

it may be a separate free standing enclosure.为这种目的,一个检验台被要求和磁化设备一样不可缺少的或它可以是一个独立的自由站立封入物。

7.2 Technical data 技术参数

The following data shall be provided by the equipment supplier :

以下数据应当由设备供应商提供

a) visible light in absence of UV-A radiation;没有UV-A辐射的可见光

b) class of flammability; 燃烧的等级

c) construction materials; 建造的材料

d) type of ventilation; 通气的类型

e) dimensions and access(es).尺寸和接入

7.3 Minimum requirements 最小要求

The following minimum requirements shall be satisfied :

以下最小要求应当被满足:

visible light

flame retardant material; 阻止燃烧的材料

no glare from visible and/or UV-A radiation within operators field of vision.没有照耀从可视的和/或UV-A辐射在操作者可视的区域

8 Demagnetization 去磁

8.1 General 一般

Facilities for demagnetization may be included in the magnetizing equipment or, demagnetizing may be carried out

using a separate equipment. 磁化设备里可以包括去磁设施,或去磁可以使用一个单独的设备来实施。

If viewing for indications is carried out after demagnetization, indications shall be preserved by a suitable method.

如果观察征兆在去磁后实施,征兆应当由一个合适的方法保存

8.2 Technical data 技术参数

The following data shall be provided by the equipment supplier :

以下数据应当由设备供应商提供

a) method(s) of demagnetization; 去磁的方法

b) type of current regulation; 决议电流的类型

c) field strength (at the centre of the empty demagnetizing coil if applicable);区域应力(如果有可能在空的去磁线圈的中心)

d) residual field for a specified component;

对一个指定元件的残余区域

e) electrical supply requirements at maximum current output (voltage, phases, frequency and current) if separate

from the general equipment; 如果不同与一般设备,在电流输出最大时的电力供应要求。

f) overall dimensions of equipment if separate from the general equipment; 如果独立与一般设备,设备的综合尺寸。

g) equipment mass, in kilograms, if separate from the general equipment.如果独立与一般设备,设备的重量

8.3 Minimum requirements 最小要求

The equipment shall be capable of demagnetizing to a specified level (typically 0.4 to 1.0 kA/m) unless otherwise agreed;

设备应当有去磁能力达到一个特殊的水平 (典型的0.4 to 1.0 kA/m)

,除非另外得到同意

9 Measurements 测量

9.1 General 一般

In connection with this standard, measurements are required for :

联系到这个标准,测量要求为:

determination of the equipment characteristics;

设备特征的确定

checking inspection parameters.

检验参量的审核。

All electric and magnetic values should be specified and measured in RMS values (true). 所有电子和磁性能力应当被规定和测量在RMS

For unidirectional

waveforms the RMS-measurement shall take into account the DC-component. 对单向信号波形RMS测量应当考虑到DC-元件。

If a RMS-measurement is not

possible, the measurement method of values shall be declared.

如果不可能进行RMS-测量,性能的测量方法应当被明确。

9.2 Current measurement电流的测量

AC (sinusoidal wave form) can be measured with clamp meters (measuring error

general multipurpose voltage meters (measuring error

AC (正弦波浪形式) 可被测量以夹紧米(测量的错误

For measuring phased currents, a meter with a

crest factor > 6 (ratio peak value to RMS-value) shall be used.

对测量阶段电压,一个波峰因素> 6(比率高峰值对RMS 值)的类型米应当被应用。

9.3 Magnetic field measurement 磁化区域测量

Magnetization may be determined by measuring the tangential field strength using a Hall probe. 磁性可以被确定通过使用一个霍尔探针测量切向区域应力。 To obtain the

required field strength, three factors should be considered, depending on the method of magnetization and the

location of the measurement

要获得要求的区域应力,三个方面应当被考虑,基于磁化的方法和测量位置。 a) Orientation of the field-sensitive element 区域敏感元素的定向。

The plane of the field sensitive element should be kept normal to the surface.区域敏感元素的平面应当和表面保持正常。

If a normal field component

exists, a tilt may introduce a substantial error.如果一个正常的区域元件存在,一个斜度可以产生一个固定的错误。

b) Surface proximity of the field-sensitive element

区域敏感元素的近距离表面。

If the field varies strongly with height above the surface, it may be necessary to make two measurements at

different heights to deduce the value at the surface.

如果区域随表面上的高度进行变化,就必须在不同的高度进行两次测量来来推断表面上的值。

c) Direction of the magnetic field 磁化区域的方向。

To determine the direction and magnitude of the field, the probe shall be rotated to give the maximum reading. 要确定方向和这个区域的大小,探针将被转动以读

出最大值。

9.3.1 Technical data 技术参数

The following data shall be provided by the supplier :

以下数据应当由设备供应商提供:

a) measured value; 测量值

b) type and dimensions of the probe; 探针的类型和尺寸

c) distance of the sensor from the probe surface;

传感器和探针表面之间的距离

d) geometry of the sensing element;

传感元素的几何尺寸

e) type of instrument; 仪器的类型

f) dimensions of the instrument; 仪器的尺寸

g) electrical supply (battery, mains).电力供应(电池, 主要)

9.3.2 Minimum requirements 最小要求

The following minimum requirement shall be satisfied:

以下最小要求应当被满足

measurement accuracy better than 10 %.

测量准确度好于10 %

9.4 Visible light measurement 可视光测量

See EN ISO 3059:2001. 见标准EN ISO 3059:2001

When measuring the visible light from UV sources, the luxmeter shall be insensitive to UV and infrared radiation.

当从UV光源测量可视光时,光度计应当是对红外和紫外辐射没有影响。 Appropriate filters shall be incorporated. 适当的过滤器应当被合并。

9.5 UV-A irradiance measurement UV-A光照度测量

See EN ISO 3059:2001. 见标准EN ISO 3059:2001

9.6 Verification and calibration of instruments

仪器的证明和标定。

The verification and calibration procedures for instruments shall be carried out so that during the calibration interval

the measuring error remains within limits given in this standard.

对仪器的证明和标定过程应当被实施以至于在标定间隔期间,测量错误保持在这个标准给出的限制之内。

This shall be done, following the recommendations

of the manufacturer of the instrument and in accordance with the quality assurance system of the user.

应当这样做, 遵照仪器制造商的推荐和与用户的质量管理系统符合。

Bibliography 参考书目


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